FOUNDATION SKILLS IN SEASONAL WORKPLACES Phase II Report December 2006
Kiwifruit Sector
In the kiwifruit sector, virtually all orchard work is done by contractors. The contractors tend to be smaller employers who did not meet the criteria specified in the brief for this project. Instead, the team selected a packhouse operation to visit.
Workbase understands that the foundation skill demands of kiwifruit orchard workers are most similar to those of vineyard workers.
6.Trevelyan Pack and Cool Ltd
This is a family-owned packing and cool store operation based in Te Puke. They process a significant amount of kiwifruit and a smaller amount of avocados.
Trevelyan has a relatively small management structure, with nine management level full-time roles. Approximately 55 staff are employed on an arrangement called "flexi-plan". They stay with the company most of the year, moving from seasonal job to seasonal job, with some breaks.
In the peak of the kiwifruit picking season, the company has up to 1,000 seasonal employees "on the books". On any given week during the peak season, the company will need about 600 hands in the packhouse. The packhouse employs all staff directly and draws on every available source, including backpackers, Work and Income clients, local residents and people from outlying areas (Eastern Bay of Plenty).
Workbase interviewed the packhouse coolstore manager, and observed a number of packhouse workers going about the work of repacking fruit that had been in the cool store for at least six weeks.
The company is a member of G6 Kiwi and is affiliated with KGI. Company personnel are involved in various industry groups representing grower interests. The company works closely with the MSD-KGI seasonal workforce co-ordinator, Work and Income, and Hairy Berry Backpackers' Lodge.
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Seasonal activity |
Season |
Staffing |
|---|---|---|
|
Packing newly picked kiwifruit and putting it into cool stores |
April to June |
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Unpacking, checking and repacking stored kiwifruit |
June to October |
|
|
Packing newly picked avocados and putting into cool stores |
December to |
|
6.1.Seasonal workforce features
The company estimated that around 75% of seasonal workers in the packhouse are female. The majority of staff are Maori. About 10% of staff have English as a second or other language. About 50% of staff return each season.
In the packing season, when employment is at its peak, a high proportion of staff travel significant distances to Te Puke from the Eastern Bay of Plenty. On a packing season day shift, Trevelyan has approximately 20% of people from the Te Puke area, 20-30% are travellers (backpackers and tourists), and 50% travel from the Eastern Bay of Plenty area. On a night shift, approximately 10% of people come from the Te Puke area, 10% are travellers, and 80% travel in from the Eastern Bay of Plenty.
The company has a close relationship with Work and Income and employs a large number of Work and Income clients in the packing season.
6.1.Recruitment process
Trevelyan uses a simple recruitment process. Applicants complete a job application form, and are interviewed either by the packhouse cool store manager or by one of the seasonal work staff liaison people.
6.1.Training process
At the beginning of the season, every seasonal worker attends an induction briefing at the packhouse. They have to complete this training before they are called up for a shift. The induction covers company standards and employment conditions, health and safety, and orientation to work information. It normally takes two to three hours.
Seasonal workers then receive on-job training to learn the tasks they have been employed to do. The supervisor (who is also a seasonal worker) does this training, which involves oral instructions and on-job coaching. Team members work in close proximity to each other, so the supervisor is able to monitor what they are doing.
Most people work at an acceptable pace and level of accuracy after a week of on-job coaching.
6.1.What issues concern Trevelyan?
The company employs a large contingent of people who live a long way from Te Puke, in the Eastern Bay of Plenty. Transport can be an issue. There is no public transport available from the Eastern Bay of Plenty to Te Puke, so workers must drive to work. The company reported that local law enforcement targets roads leading to packhouses in the area, ticketing vehicles for expired warrants of fitness and registrations. Workers have no choice about using their vehicles to get to work, but the fines are significant in relation to their weekly pay. This is a demotivating factor.
A number of the seasonal workers have outstanding court fines and child support payments. The company is required by the Ministry of Justice and Inland Revenue to deduct payments from seasonal workers' wages. For some people, the net result of these deductions is that they receive less pay than they would receive if they stayed on a benefit. This has caused some people to stop working.
Trevelyan reported some concerns about the "life skills" of some staff. Specific examples:
- High rates of absenteeism - Seasonal workers regularly do not turn up for work. In many cases, they do not advise the company that they are not coming. Absenteeism peaks later in the working week.
- Nutrition - Packhouse work is physically demanding, and people need to start the day on a full stomach. Some arrive at work without having eaten, and do not have any food with them. Trevelyan provides free morning tea three times a week (savouries, scones and muffins), breakfast once a week for the day shift, and hot soup on cold evenings for the night shift.
Employees from non-English speaking backgrounds have some communication issues. In most cases, someone else in the company has sufficient language skills to translate.
Like all packhouses and cool stores in New Zealand, the company must comply with the British Retail Consortium[3] (BRC) standards. The company handles compliance with BRC by covering the standards required in induction and by supervisors monitoring compliance.
6.1.Work demands
The packhouse has a range of different roles for seasonal workers. The biggest demand is for relatively simple jobs - packing kiwifruit, stacking and moving boxes, and so on. People start in these less complex jobs. If they show initiative, they may be trained to do more complex jobs such as documentation or supervision. If people are not able to cope with a job, the work can be "divided up" to simplify it even more until the worker is able to cope.
Work in the packhouse is urgent and pressured during the picking/packing season. Kiwifruit that have been harvested must go into the cool stores as soon as possible. There is no time for additional training activities.
6.1.Foundation skill gaps
Some workers, especially those from NESB backgrounds, do not have English language skills to understand oral instructions and explanations.
Concerns were expressed that some workers lack the ability to manage themselves. Some are unable to arrange transport; others do not advise the company when they are not available for work.
6.Skill profile - kiwifruit packing
6.2.Seasonal roles
Many roles in the kiwifruit packhouse are seasonal. Seasonal roles at the packhouse visited included:
- graders - grade and sort fruit
- packers - pack fruit into trays/boxes
- tray supply - compile packaging and provide stocks of trays and boxes to the packing area
- stackers - stack boxes of fruit onto pallets
- fruit reception - receive fruit coming into packhouse
- fork truck drivers - load fruit off and on trucks and move pallets around cool store and packhouse as required
- packhouse manager - manages all operations within and around packhouse
- assistant packhouse manager - assists with managing operations around the packhouse
- supervisors - supervise the work of others in all areas
- bin dump operators - supply fruit to the sorting tables
- quality controller - checks quality standards are met, ensures compliance with quality systems
- labeller - label boxes
- documentation - records on pallet card which grower and how many trays from that grower are on pallet
- EAN (track and trace) - responsible for documentation and co-ordination to record where fruit has come from and where it has gone to
- load out staff - load fruit onto transport to leave the packhouse
- staff liaison - advise staff of shift times, take calls from people unable to work (HR role)
- tea staff
- security staff.
This profile focuses on the foundation skill tasks required of graders, packers, tray supply and stackers, as these are the most common seasonal roles.
6.2.Foundation skills required
Each skill has been annotated to show if it is used frequently (at least hourly), critical to the company, and complex in terms of the amount of technical information.
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Speaking and listening |
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Receive oral instructions in English (includes work instructions, training briefings). |
frequent, critical and complex |
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Ask questions to check understanding. |
frequent and critical |
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Report problems verbally to supervisor/manager (e.g. fruit quality, labelling incorrect, health and safety issue, accident). |
critical |
|
Interact with co-workers to request assistance, offer help when needed. |
frequent and critical |
|
Phone packhouse to advise if sick, unable to attend work. |
critical |
|
Reading |
|
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Job application forms and recruitment information. |
|
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Employee details forms, tax forms. |
|
|
Job description, employment contract. |
critical and complex |
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Induction checklist. |
critical |
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Processing instructions written on whiteboard. |
|
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Tables showing specific packing instructions. |
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Labels. |
frequent and critical |
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Signs and notices with short instructions. |
frequent |
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Payslip. |
|
|
Text messages advising when next shift will start. |
critical |
|
Writing |
|
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Fill in job application forms, employee details forms, tax forms. |
|
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Complete induction checklist (short 1-2 word answers). |
critical |
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Sign employment conditions to confirm understanding of these. |
|
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Send text messages to advise if unable to attend work. |
critical |
|
Numeracy |
|
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Read numbers on labels and recognise what the numbers represent (e.g. grower number, packing line number). |
frequent |
|
(Packers) Check number of fruit in a box against a specification to ensure the correct number of fruit are in each box. |
critical |
|
(Stackers) Count numbers of boxes and layers of boxes on pallets. |
frequent and critical |
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Understand pay rates and be able to calculate pay. |
|
|
Critical thinking, decision making |
|
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Identify defects and faults in fruit. |
frequent and critical |
|
Check details on labels against fruit being packed (correct box for line). |
frequent and critical |
|
(Tray supply) Work out how many trays/boxes needed by each section on line (includes monitoring use, anticipating requirements). |
frequent and critical |
|
(Stackers) Sort boxes onto correct pallets. |
frequent, critical and complex |
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Understand the quality management system and what that means for their work (e.g. must wear hair net for food safety). |
critical, can be complex |
Note: Seasonal roles in documentation demand higher levels of reading and writing skills. Staff may be required to use the computer system. Staff are usually carefully selected for these roles from the existing staff pool, and given special training.
[2] Auxin is a plant hormone that promotes root formation and bud growth.
